MODERN DIY'S


Eames shell chair restoration
DIY Cut & Blasted Wine Bottles
DIY Eero Saarinen Side Table
Eames DCM Chair Repair
George Washington goes modern
Ikea Lack Modern Credenza Hack
0
Ikea TRÄBY Hack Credenza
Cheap Modern Desk
 

 

Almost eight months ago we had decided to build a new home. I really wanted a set of Eames shell chairs and a Eero Saarinen dining table, with that idea the hunt began. When I got thinking about the total price I cringed a little so I resorted to a Burke table. My area does not really offer the opportunity to grab these very cheap. eBay and Etsy were the places I found my shells. Some were in great shape and as you can see the two blue ones were pretty bad. With out reinventing the wheel I read up on the restoration processes via Chairfag. I pretty much followed most of the steps but added a few of my own. Make the jump to read the steps I took and see the end results.

eames shell chair fiberglass restoration herman miller plastolux modern

eames shell chair fiberglass restoration herman miller plastolux modern

eames shell chair fiberglass restoration herman miller plastolux modern

These two blue shells were in pretty bad shape. They were pretty dirty and very faded.

eames shell chair fiberglass restoration herman miller plastolux modern

eames shell chair fiberglass restoration herman miller plastolux modern

First step was to remove the old shock mounts. Some of the mounts were in OK shape but I decided if I was going to replace some, I would replace them all. A tip here would be NOT to pry up on the mount once you have the tool under the mount. If you pry up you could remove more fiberglass than you want to. The white shell was a perfect example, the old glue really held on to the fibers. Just continue to tap around the mount until you are all the way through.

eames shell chair fiberglass restoration herman miller plastolux modern

eames shell chair fiberglass restoration herman miller plastolux modern

Once you have removed the mounts, you have to now sand the remaining glue from the shell. I used a hand held sander and some medium grit sandpaper. While I sanded, I kept the area wet using a spray bottle and just a little dish soap. Always use something to cover your mouth and nose, You do not want to be breathing dust and fiberglass.

eames shell chair fiberglass restoration herman miller plastolux modern

After the glue was removed I then used a finer grit to finish up the area. Next I sprayed down the shells to get rid of any dust that had been left behind. I let them air dry for a day before the next step.

eames shell chair fiberglass restoration herman miller plastolux modern

Finding replacement shock mounts was easy. I just went back to Special K Products. I used their shock mounts for a couple of DCM chairs that I restored. You can also get the two part epoxy from them. I have to say that they worked perfectly, two for two from these guys!

eames shell chair fiberglass restoration herman miller plastolux modern

To mark placement of the shock mounts, I attached the mounts to the base and then placed the base on the flat spots where the mounts are supposed to go. I then used a pencil and traced the mounts leaving an exact guide were to apply the epoxy and the mount.

eames shell chair fiberglass restoration herman miller plastolux modern

I mixed the two part epoxy, which is quick set and placed just enough so when the mount is pressed to the shell a little presses out around the edges of the mount. After you have set the base on the shell and pressed, you will need to hold it in place for a few minutes until the epoxy is firm enough to unscrew the bolts and remove the base. You could also just glue these on one by one now that you have the exact location. Zach, from chairfag has a better method but I did not have the old base part that he used.

eames shell chair fiberglass restoration herman miller plastolux modern

eames shell chair fiberglass restoration herman miller plastolux modern

Now that all of the mounts were on, the chairs needed to be cleaned and sanded. I read somewhere that OxiClean worked good on embedded dirt. I found a gel spray from OxiClean, I first prayed down the chair and then sprayed the chair with the gel and let it sit for a few minutes. I then used a fine sanding block and started to work the gel into the chair. I have to say that the combination of sanding and the OxiClean gel worked amazing, it really cleaned up the two blue chairs quite nice. On the other shells I just used a scrub sponge. After I was satisfied I rinsed them off really well and let them air dry for a couple of days. Make sure you wear a mask and keep the area wet during this process.

eames shell chair fiberglass restoration herman miller plastolux modern

The next step is applying the Penetrol and in the UK it is called Owatrol. It was pretty easy to put on. Wear gloves and use a lint free rag. Soak the rag and apply it to the shell. Pay attention to the surface and whether you are putting too much on, you will be able to see pooling or over glossy areas. I used a dabbing/rubbing technique for the application. Apply to the backside then screw the base on, next apply to the front side. I did not apply it to the white shell as it may turn yellow over time. I actually ended up putting 3 coats on the blue shells, one heavy coat and two lighter coats to even out the shine. This is an oil based product so it will need a few days to cure before you go sitting on them.

eames shell chair fiberglass restoration herman miller plastolux modern

eames shell chair fiberglass restoration herman miller plastolux modern

The next challenge was to find some basses. My first love is the walnut dowel base but I had mentally written these off due to cost. I did a little research and came across a company called Modern Conscience. They offer the whole range of reproduction basses at some pretty good prices. All of their basses are made in the US. I took the plunge and ordered 6 bases. At first inspection the quality was there. The walnut was beautiful with a great wood grain. My day time job has me working as creative director for a manufacturer and we see a lot of finishes, coatings, nuts and bolts. I can honestly say that even the hardware for these bases are quality.

eames shell chair fiberglass restoration herman miller plastolux modern

These last few images are of the final chairs done and assembled with the new bases. I am pretty pleased with how these turned out and they look great under my Burke table. Now to find something to put in the middle of the table!

eames shell chair fiberglass restoration herman miller plastolux modern

eames shell chair fiberglass restoration herman miller plastolux modern

eames shell chair fiberglass restoration herman miller plastolux modern

eames shell chair fiberglass restoration herman miller plastolux modern

eames shell chair fiberglass restoration herman miller plastolux modern

Related links:

Shock Mounts – Special K Products
Dowel Basses – Modern Conscience



 


  • Chris

    Nice work! They look amazing!

  • http://kingswoodredux.blogspot.com/ troy.

    Very nice!

  • http://www.studiobaudelaire.wordpress.com Kimberley Baudelaire

    They look fantastic. I love the colour combination. Can’t wait for the full house tour :)

  • http://design-milk.com Jaime

    They look fabulous!

  • Anonymous

    Sweet. Adds so much personality to the space. How fun for you!

  • Raven

    Amazing colour combination!! Congratulation – Thank’s for sharing!!
    Best regards
    Raven

  • Michael

    Gah, these came out so nice!!!

  • Amanda

    Hey, these are cool!

  • http://woodandfaulk.com Matthew Pierce

    Tyler, that setup looks SOOO GOOD. Nice work, excellent choices all around.

  • Tyler

    Thanks everyone, the project was fun and rewarding.

  • http://interieur.tumblr.com interieur

    Nice !
    It reminds me this renovation : http://manhattan-nest.com/2011/04/22/put-a-sheepskin-on-it/
    The shells look really shiny !

  • Kathryn Pritchard

    This is so useful! I just got an original vintage bullet style planter and the fiberglass is very in need of some TLC. Thanks so so much.

  • MB@YarnUiPhoneApp

    It’s amazing to me that any kind of look – especially an expensive Mid Century Modern on – can be created on a dime or two. Kudos to you for your hard work.

  • http://chairsmith.blogspot.com chairsmith

    An enjoyable read – and the refurbished chairs look stunning. Was the colour mix intentional – and if you had to have a sixth chair, which colour would it be?

  • Tyler

    chairsmith, thanks for the kind words, most of the colors were intentional except for the green one. The green one was such a good deal I couldn’t pass it up. The sixth color would be red.

  • http://kitschcafeblog.blogspot.com/ D R E W

    wow! these are great. you did an awesome job refinishing the chairs. and thanks for all the links, too!

  • http://modfrugal.com/ ModFruGal

    Beautiful job! I love how the colors came out.

  • ebertz jaw

    excellent!

  • http://chairfag.com zach

    you did a great job, thanks for the mention of our chairfag.com website! glad to be an aid in your wonderful project. the advice of keeping the area wet and dust free is very sound, fiberglass particles are a bad bad thing.

    Zach

  • http://Chairfag.com Larry

    Glad that you found our tutorial helpful. The chairs look fantastic!

  • Pearl

    These look amazing! Have two chairs that have been painted orange. Do you think I can follow the steps you’ve outlined to remove the paint and restore them to their original colour?

  • Tyler

    Pearl, that is a tough one, I have yet to see anyone remove paint successfully. I think it is difficult to remove the paint without damaging the fiberglass but it may be worth a try.

  • Tim

    Hi there, thanks for the post. I’ve got a couple of similar chairs I want to restore. I’m in the UK and have searched for owatrol but I’m not sure which product to use as they seem to make a lot. If you could point me in the right direction it would be much appreciated!

    Tim

  • Tyler

    Tim, it is called Owatrol Oil Paint Conditioner & Rust Inhibitor
    http://marinestore.co.uk/HA3521.html

    You can also find it on eBay

  • http://www.ideainteriors.tumblr.com Idea Interiors

    WOW! I am soooo impressed – can’t believe the transofrmation – and all your ingenious findings. I can’t also believe some people just said ‘nice’ – what nice? Fan Tab U Lous Iam a follower now!

    Elena from idea interiors http://www.ideainteriors.ca

  • http://sanchezdesignstudio.com Sanchez Design Studio

    So, would I just be stuck with dirty looking white shell chairs or is there an alternative to penetrol for the back white section of an Eames shell chair?

  • Tyler

    Sanchez Design Studio, you should still be able to clean them. Don’t use something that will really scratch up the surface. Sealing them may be a different story. You could try some clear polyurethane? You could spot test some different products?

  • Hannah

    Hey there! Great chairs…May I ask, were these already the narrow shock mount style or the wide? If the wide, when you glued the mounts back on in the narrow position, was there already a narrow flat area for each chair i.e. do the chairs come with flat areas for both narrow and wide fixings? Thanks!

  • Tyler

    Hannah, there is a flat spot for the narrow and the wide on the base of the chair. Most of these were wide mount and changed to narrow.

  • Hannah

    Thanks for the quick reply! I have managed to track down my dream set of 8 lemon yellow chairs but they have the original wide mount stacking bases and I want the dowel bases. I’m not particularly confident about changing the mounts though :(

  • Tyler

    Hannah, if you use the bases from Modern Conscience, you won’t have to change the mounts, they work for the wide as well. Email them to confirm that info, ask for Amanda tell them I sent you.

  • Hannah

    Hey. I’m in the UK where we can buy the dowel bases for the wider mounts, but they are prone to problems where the mounts come away (due to increased pressure on the mounts from the wide configuration dowel base).

  • Tyler

    Hannah, Modern Conscience ships world wide, you will need to ask them about the issue with the wider mount. http://www.modernconscience.com

  • Hannah

    Ok thanks for your help.

  • http://plastolux maggie

    very very useful information ! thank you, and your chairs look great ! !

  • Leon Gomez

    great piece of advice!!! you saved me hours of work! Tara from Liverpool!!!

  • http://www.rexkelly.com Scott Ryan

    WOW! Amazing job. Your home is gorgeous with all the mod furniture.

  • Monier

    Hello,

    I would like to know if you would agree to restore a rocking chair Eames for me and how much it will be cost?
    Thanks
    Nicolas

  • Tyler

    Nicolas, I assume you are in France? The shipping alone would be really pricy.

  • Monier

    Yes, i leave in France, Paris. And I could send you some pictures of the rocking chair…

  • Monier
  • Monier

    I live…., sorry for the mistake.

  • christina evelo

    This is amazing.

  • Monier
  • Tyler

    Nicolas, I will send you an email

  • Monier

    Thanks a lot!

  • Monier

    No news, good news ! :=))) Hope that you did not forget my request. Thanks.

  • Tyler

    Nicolas, I tried emailing you but it did not go through. Honestly I have too much on my plate right now. We just had a baby two weeks a go. Sorry but I will have to pass on this one.

  • Monier

    Yes, I understand perfectly. There is no problem.

  • Alex

    I love what you did with your chairs. I’m looking to get some dowel base but I’m not sure what color should I pick up.

    I really like the wood color of your chair but I can’t tell if its maple or Walnut. The base I found in store in Canada are darker for the walnut than your photo and the maple look more like birch.

    Thanks for your help,

  • Tyler

    Alex thanks so much, yes mine are walnut

  • Erika T.

    Thank you so much for this tutorial! Your chairs came out beautiful and I love the look of having the different colors together! I just acquired a set of 4 red fiberglass shell chairs from a Church sale for $10. They used to belong to the Catholic School and they have taken a lot of abuse over the years. However, I cleaned one of the chairs with soap and water and a Magic Eraser sponge and had good results. I did the same with the other three and they all looked great until they dried. Once they dried, all of the scratches seemed to be filled with what I assume is white soap residue and have some white spots (almost like water spots). I’ve tried cleaning to remove these white marks, but it hasn’t worked. The strange thing is the marks disappear when the chair is wet. I bought some Penetrol today in hopes of using it and having these marks go away once the product is applied. I just was wondering if you experienced this with your chairs after cleaning them? Do you think some light sanding would remove these marks? If so, what type of sandpaper did you use and did you wet or dry sand? Any help would be appreciated! Thanks so much! :)

  • Tyler

    Erika, sounds like you need to use something that will really get in the fibers. I would try some Oxy Clean and some fine sand paper or something with long bristles. You don’t have to use Oxy Clean but find some cleaner that will foam and react to oxygen. If you sand, always wet sand.

  • Erika

    Erika,

    Mine did pretty much the same, all white when dry but fine when wet. As soon as I oiled them though they were fine. I would try oiling a test area on the bottom

  • Alexandra

    Hi there, these look absolutely amazing! I have just come accross 6 in aust…. 3 are white, any suggestions on what to coat them in? Thanks

  • Tyler

    Alexandra, I have heard that people are using automotive clear coat on the white shells. I havent seen a chair done with it though.

  • Michele

    I just started the restore process. How long do we wait between coats of Penetrol?

  • Tyler

    Michele, I waited a full 24 hours between applications.

  • loren

    hello, I am very impressed with the final outcome of your shell chairs! Recently I have gotten this idea in my head that I MUST have 3 side shell chairs on 3 counter height walnut dowel bases. These are available for $600 at modernica but I am not interested in paying anywhere near that much. I’m a DIYer. Anywho, long story short I bought 3 shell chairs at a local vintage shop for a good price. They did not have the bases and I ordered 3 bases from Hong Kong, the price was right and the dealer had 100’s of great reviews on this exact product. All seems great until i realized that these bases don’t line up w “stacking” herman miller shell chairs which is what I have. Although I am very good at improvising I’m wondering if moving the shock mounts is as easy as you made it look. Any advice? Thanks!!

  • Tyler

    Loren, it is easy. The only tip that some may get wrong is this one. “A tip here would be NOT to pry up on the mount once you have the tool under the mount. If you pry up you could remove more fiberglass than you want to. The white shell was a perfect example, the old glue really held on to the fibers. Just continue to tap around the mount until you are all the way through.”

  • loren

    THANKS!

  • Claus

    Looks really really good! Did you use Owatrol Gelcoat Restorer?

  • Tyler

    Thanks Claus, I used Penetrol, which is the same as Owatrol.

  • http://booandfriends.nl Ben oostrum

    Great job! Can you tell me the diameter and the height of the shock mounts you used?

  • Albert

    Which product of Owatrol did you use please? I am confused with all those products in their website.

  • Tyler

    Albert, I didn’t use Owatrol, I used Penetrol.

  • Pam

    I have a Luther Conover fiberglass rocking chair shell. Do you know where I might be able to find replacement frame and rockers. Thanks for any help.

  • Tyler

    Pam, I think eBay would be your best bet, I don’t think anyone is making replacement parts for those. Sorry not much help from my end.

  • Pam

    thanks anyway.

  • Pingback: PLASTOLUX “keep it modern” » Eames upholstered shell chair restore()

  • jrobgood

    I have a somewhat tangential question: I’m looking for a solution to change the gliders out to something more compatible with ceramic tile flooring. We keep shredding up those self-adhesive felt discs, and any nylon gliders that I find seem to all have a nail-in application.

  • Tyler

    jrobgood, I am afraid I can’t be much help with that one. Maybe someone else will have an idea.

  • Jon

    Hi tyler, chairs look great. I am trying to replicate the same project .. however I am having an issue with the epoxy. I’ve attempted 2x with 2 part epoxy from my local hardware store that is “meant for fiberglass + plastics,” but neither form a strong bond (even after setting for 24 hours). Do you recall specifically the brand of epoxy Special K Products supplied to you? any recommendations? Thanks!

  • Plastolux

    Jon, the tubes that Special K sends out are delabeled so I can’t really tell you what they use. I can say that they have held up really well. I haven’t had a single problem.

  • devhilton

    I’ll
    never ever miss the chance to read your new blogs. Glittering work guys!!look at here now

  • Feonacy Tyson

    This is really quite informative blog such qualitative info I have never seen anywhere.
    book online

  • band hock

    The blog
    is unique that’s providing the nice material. Please post more interesting
    articles here.
    skin
    cancer

  • Barbara amsel

    This is really quite informative blog such qualitative info I have never seen anywhere.
    vivint home security

  • Timon berg

    It’s a classic great for me to go to this blog site, it offers helpful suggestions

    vivint review

  • unsit polek

    Hi to
    everybody, here everyone is sharing such knowledge, so it’s fastidious to see
    this site, and I used to visit this blog daily.
    royal dar al eiman
    Makkah

  • Eva Karea

    I guess this blog is perfectly incomparable.empower network review

  • Albert einstien

    This is
    really pretty cool place I like it because it has everything I want more on
    this blog soon.
    garcinia
    cambogia extract

  • martinhussy6

    These
    articles have got absolute sense devoid of confusing the readers.
    best
    electric shaver blog

  • BeastlyLettuce

    Great article. Helpful information. Thanks!


SHOP ADVERTISE HOME ABOUT CONTACT  SUBSCRIBE
© 2007-2011 . Privacy Policy